Miniature Adjustable Crimp Tool 612596 (MS3198-1)

612596• 8 indent crimp

• Dial selectable

• Uses bayonet-style positioners

• Cycle controlled

The Astro 612596 meets performance requirements for MS3198-1 and M22520/34-01. This lightweight compact tool uses MS3198, M22520/34, M22520/2 and proprietary bayonet-style positioners to crimp most pin and socket contacts smaller than size 20 to wires size 20 AWG and smaller.

The 612596 is step-adjustable to eight preselected crimp depths. The correct crimp depth is determined by using he data plate located on each positioner. This tool utilizes the same positive ratchet found on other Astro crimpers, which requires the completion of a crimp cycle before the handles will
return to their open position. This feature ensures the integrity of every crimp.

Astro recommends the periodic gaging of all its crimping tools. For this purpose Astro offers the M22520/3-1 (615716) gage with the tool in the number 8 selector position. For use on M22520/34-01 applications Astro recommends using the M22520/35 (621064) gage with the crimp depth selector set on the number 6 setting.

Contacts for Connector Families: MIL-C-26482 Series II. MIL-C-81703 Series III MIL-C-83723 Series III, MIL-C-83733

Military Part #

BIN Code

Supersedes Military Part #

Style: Pin or Socket

Mating End
Size

Wire
Barrel Size

Positioner/
Turret Part #

Astro Positioner #
M39029/4-110 110 M83723-33B20
M39029/4-20-20		 PIN 20 20    
M39029/5-115 115 M83723-34B20
M39029/5-20-20		 SOCKET 20 20 M22520/2-02 615718
M39029/9-132
THRU
M39029/9-136		 132
THRU
136		 M39029/9-20-20C1
THRU M39029/9-20-20C5		 PIN 20 20 MS3198-1P
MS3198-1PA		 612759
613382
M39029/10-138
THRU
M39029/10-142		 138
THRU
142		 M39029/9-20-20C1
THRU
M39029/10-20-20C5		 SOCKET 20 20    

 

Contacts for Connector Family: MIL-C-28840

Military Part #

BIN Code

Supersedes Military Part #

Style: Pin or Socket

Mating End
Size

Wire
Barrel Size

Positioner/
Turret Part #

Astro Positioner #
M39029/83-450 450 M39029/83-20-22 PIN 20 22 M22520/34-02 620636
M39029/83-451 451 M39029/83-20-28 PIN 20 28 M22520/34-02 620636
M39029/84-452 452 M39029/84-20-22 SOCKET 20 22 M22520/34-02 620636
M39029/64-453 453 M39029/84-20-28 SOCKET 20 28 M22520/34-02 620636

 

Contacts for Connector Family: MIL-C-21097

Military Part #

BIN Code

Supersedes Military Part #

Style: Pin or Socket

Mating End
Size

Wire
Barrel Size

Positioner/
Turret Part #

Astro Positioner #
M39029/9-01 -- ---- SOCKET 20 20 MS3196-4P 613023
612596 (MS3198-1) Positioner Selection Charts

Contacts for Connector Families: MIL-C-38999 Series I, II, III, IV, MIL-C-83733, MIL-C-24308 & MIL-C-55302/68/69/71/72/75

Military Part #

BIN Code

Supersedes Military Part #

Style: Pin or Socket

Mating End
Size

Wire
Barrel Size

Positioner/
Turret Part #

Astro Positioner #
M39029/58-360 360 MS27494-22D
MS27493-22D
M24308/13-1		 PIN 22 22D M22520/2-09 615725
M39029/58-361 361 MS27494-22M
MS27493-22M		 PIN 22 22M MS3196-8P 613642
M39029/58-362 362 MS27494-22
MS27493-22		 PIN 22 22    
M39029/57-354 354 MS27492-22D
MS27491-22D
M24308/12-1		 SOCKET 22 22D M22520/2-06 615722
M39029/57-355 355 MS27492-22M
MS27491-22M		 SOCKET 22 22M MS3196-6P 613640
M39029/58-363 363 MS27494-20
MS27493-20		 PIN 20 20 M22520/2-10
MS3196-9P		 615726
613643
M39029/57-357 357 MS27492-20
MS27491-20		 SOCKET 20 20 M22520/2-10
MS3196-9P		 615726
613643

 

Contacts for Connector Family: MIL-C-38999 Series I, III, IV

Military Part #

BIN Code

Supersedes Military Part #

Style: Pin or Socket

Mating End
Size

Wire
Barrel Size

Positioner/
Turret Part #

Astro Positioner #
M39029/56-349 349 MS27490-22M SOCKET 22 22M M22520/2-07 615723
M39029/56-350 350 MS27490-22 SOCKET 22 22 MS3198-7P 613641
M39029/56-351 351 MS27655-30
MS27490-20		 SOCKET 20 20 M22520/2-10
MS3196-9P		 615726
613643

 

Contacts for Connector Family: MIL-C-81511 Series I & II

Military Part #

BIN Code

Supersedes Military Part #

Style: Pin or Socket

Mating End
Size

Wire
Barrel Size

Positioner/
Turret Part #

Astro Positioner #
M39029/46-303 303 MS90460 A23-22 PIN 23 22

MS3196-2PA
MS3196-2P

613381
612760
M39029/46-304 304 MS90460 B23-22 SOCKET 23 22
M39029/47-313 313 MS90461 A23-22 PIN 23 22
M39029/47-314 314 MS90461 B23-22 SOCKET 23 22

 

Contacts for Connector Family: MIL-C-26500

Military Part #

BIN Code

Supersedes Military Part #

Style: Pin or Socket

Mating End
Size

Wire
Barrel Size

Positioner/
Turret Part #

Astro Positioner #
M39029/31-241 241 MS24254-20P PIN 20 20 M22520/2-02
MS3196-1P
MS3196-1PA		 615718
612759
613382
M39029/32-260 260 MS24255-20S SOCKET 20 20 M22520/2-02
MS3198-1P
MS3198-1PA		 615718
612759
613382

BIN (Basic identification number) code color bands, reading in sequence from wire barrel end of the contact. Each digit of the BIN code shall be designated on the contact by a color band in accordance with the following:

For contacts not listed above, please consult factory for proper tooling.